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Production Flowchart Fruit Pulps

MANUFACTURING natural fruit pulp, INSTALLATION

YP / MICRO INDUSTRY AND PROJECT. GRAMA

FLOW OF PRODUCTION, MACHINERY AND EQUIPMENT.

FRUIT PULP

The flowchart production, is crucial for the installation and provision of equipment for process functionality in different areas of processing, within the industry.
describe the most important areas that contain the production flow chart for a micro small factory, with its necessary equipment, accessories and basic tools for productive operation.

CONSULTATION TO PUT A SMALL FACTORY OF PULP:

IN GUAYAQUIL - ECUADOR: salonemprendedorguayaquil@gmail.com
. Basic Flowchart
Pulp

"Micro Plants"
Vintage-Pre-selection
Rankings - Pre-washed
Front - Weighing
Cleaning - Sanitizing-Descartes
anguage - dechlorinated
Cortes - shelled
Treatments - Escaldes-Refined
Pulping
Homogenization - Aeration
Packaging - Seal-Labeled
Freezing - Storage
.
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EQUIPMENT AND MACHINERY FOR SECTIONS. Compose
here a small production unit for a capacity of 100/150 kg per day of pulp, although the potential may be extended part with these indicators, the facilities do not include office space. Started by:

01) The reception of the fruits, raw material. This is necessary to have a balance for weighing the fruit in boxes, recommended a 250 kg. an area of \u200b\u200b03.02 meters 2. Personal equipment and material control, platelets, slates etc. 01 small closet for.

02) Pre-wash area and washing: Personal equipped with hats, boots, gloves, waterproof apron, hand brooms, etc. Team 01 washer with immersion and washing system for fruit. The project created a wash of 03 pools with individual showers which allows these tasks with optimal hygiene and sanitation results. You need 02 plastic buckets of 50 liters for diving and support washer to increase production, 01 metal cabinet for all the utensils. 4/4.5 metros2 area. for operators 02/03

03) Courts and Descasques Area: Personal entire team, without direct contact with the fruits, living room with smooth walls and tiled, smooth and washable floor drains and ventilation airy fabrics protected by mosquito, the which should be extended to the entire installation of the production unit.

Implements: 01 stainless steel frame. cement or tiles of 2.40 mts. 01 Sink, 03 tables Hard polyurethane cutting, blades 02 large and 02 small for cleaning cuts, disappointing 02, 02 sliding head shelled and manual white plastic trays high rail 03, lower rail 01, 01 shells sanitas sterile container and store, 01 waste, 01 common mill for grinding hard fruits, carrots, beets, etc.. 03/04 metros2 area needed.

04) Area Scalding, 01 semi-industrial stove to heat water with enameled pot, or 15/20 stainless steel l, stainless steel basket. or chrome, for dipping fruits (smaller than the pot), the choice of steam bath is more advisable, 01 container ice-cold water to cool off. They are not necessarily all fruits should be scalding. In this area are required 02 operators and an area of \u200b\u200b4.3 meters 2, 01 bench stainless steel work. tiles or cement with 1.20 meters.

05) Area Pulping industry protected and drainage area for the washing machine before and after each trading day, 01 operators equipped and protected from contact with the pulp, washed floors and smooth walls and tiled, separator or screen-enclosed section washable, completely septic area, sterilized air disinfected before pulping, aerosol sprayer manual trigger, mix of alcohol at 18% with water.

Equipment and Machines:

pulper 01 kg up to 50/80 hours. All stainless steel, electric motor and individual installation, 01 3.5-liter blender homogenization tasks or support grinding machine for some fruits, 02 for receiving containers exclusive pulp, bagasse 01 for, 01 Bench support for operations, 01 rubber spatula spoon-feed to power the pulping machine, manual sprayer 01

air disinfection, 01 extension and shower faucet with manual or piston water for washing machine, 01 cabinet for items hygiene and disinfection exclusive section. Area required 3.5 meters 2.

06) area of \u200b\u200bpackaging and sealing the pulp; area with bench for 02 operators, with 01 metal cabinet for supplies and accessories, electrical power plugs 02, 02 support funnels and jugs filled with graduation from 01/02 liters . Equipment and machinery
: 15/20 dispenser tank 01 liters with a dispenser tap and spout, all in stainless steel, and electric welder 01 sealing plastic bags with a timer, 30/40 cm. sealing area, 01 electronic scale for weighing 50 grams. to 05 kg. 01 marker validity dates for products. Area needed for 02 Operators of 03/04 meters 2.

07) Fast Freeze Area, is an area adjacent to the sealed bags and weigh the pulp, which must be immediately ready in the freezer for quick freezing-off, which should reach its freezing point total pulps within a maximum of 6 / 8 hrs.

08) Frozen Storage Area, once reached the freezing point in the previous stage, must be accommodated in this area for storage, to await the time of issuance of the pulps for sale and transportation to the point marketing.
09) Shipping and transport: it is necessary styrofoam boxes or boxes for thermal distribution and delivery of products, taking into account that exposure time should not go ultra 06 hours, and kept on ice with these approved containers with thermal insulation.

INSTALLATION RECOMMENDATIONS FOR INSTALLATION RECOMMENDED MINIMUM AREA: 24/26 MTS2

03/04 NUMBER OF OPERATORS OF EXTERNAL
EXCLUDING PERSONAL CHECK OR DIVIDE SECTIONS IN MARKING THE SEPARATION MODULES.

INF. GUAYAQUIL CONSULTATIONS: salonemprendedorguayaquil@gmail.com

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